Recently, the scientific and technological achievement "Research and Application of Key Technologies for Equipment Intelligent Management System in Large - scale Coal Enterprises", in which Luculent Smart Technology Co., Ltd. participated, successfully passed the appraisal of scientific and technological achievements by the China National Coal Association. The appraisal committee determined that the project operates stably, achieves good results, reaches the "internationally leading level", and recommended its promotion and application.
The members of the expert group of this appraisal committee are from 8 units, including Kailuan (Group) Co., Ltd., Henan Energy Group Co., Ltd., the China Coal Society, and the China National Administration of Coal Geology.
In response, mainstream media at the provincial and municipal levels reported on it one after another:
In the coal industry, equipment comes in a wide variety of models and types, with complex mechanism structures. Equipment operation and maintenance highly rely on the personal experience of experts. "Diagnosing" the operating conditions of equipment is a time - consuming and labor - intensive professional task.
To enhance the intrinsic safety of equipment, Huadian Coal Industry Group Co., Ltd., Huadian Coal Industry Group Digital Intelligence Technology Co., Ltd., China University of Mining and Technology (Beijing), and Luculent jointly carried out scientific research. They constructed an equipment management standard system for large - scale coal enterprises, developed a unified "group - coal mine" two - level equipment management platform, and integrated advanced technologies such as multi - dimensional perception data fusion applications and intelligent maintenance.
Based on the concept of full - life - cycle management, this system covers the whole - process supervision from procurement, operation, inspection, repair, maintenance to scrapping. Each piece of equipment is given a unique electronic "ID card", enabling online remote management and on - site management. It can be queried at any time and traced throughout the process, ensuring the safe and reliable operation of equipment.
Artificial intelligence technology provides strong support for the efficient operation and maintenance of equipment. The system integrates massive knowledge such as equipment structures, manufacturer's instructions, historical fault cases, maintenance procedures, and production data based on knowledge graphs, forming a knowledge base for coal - mining equipment. The combination of the "equipment operation and maintenance large - scale model + equipment mechanism small - scale model" provides all - round services such as fault prediction, intelligent diagnosis, life - cycle analysis, and maintenance guidance. The equipment fault identification accuracy has increased by more than 30% compared with traditional methods.
At present, the achievements of this project have been applied in Huadian Coal Industry Group and its subordinate coal mines, saving users more than ten million yuan in equipment operation and maintenance costs annually.
*Original title: AI Offers "Skilled Diagnosis" for Coal Enterprises. Scientific and Technological Achievements Participated by Jiangsu Enterprises Pass Authoritative Appraisal
At 10:15, an alarm suddenly sounded in the coal - mine dispatching room, and a warning message popped up on the electronic large - screen - the bearing at the drive end of the No. 1 motor of the main roadway belt head is severely worn and replacement is recommended. At the same time, the mobile phone terminal of the underground inspection attendant also received the fault - warning push. He immediately rushed to the scene for verification and submitted the fault confirmation information and spare - part replacement requirements on the APP. After the repair personnel replaced the bearing, the alarm was lifted.
From the system issuing the warning to the complete repair of the fault, the whole process took only 35 minutes.
This highly efficient handling scene is a vivid practice of Luculent's "AI Health Butler" - the full - life - cycle management system for the health of electromechanical equipment, showing its capabilities in Huadian Coal Industry. And the "AI Health Butler" is developed based on "Research and Application of Key Technologies for Equipment Intelligent Management System in Large - scale Coal Enterprises".
"Previously, equipment management was like a 'fire - fighting operation' without early - warning. Now, based on the linkage mechanism of abnormal early - warning and predictive maintenance, the equipment intelligent management system provides a 'double - insurance' for the continuous production and operation safety of coal mines, effectively avoiding unplanned shutdowns caused by sudden equipment failures and saving more than ten million yuan in equipment operation and maintenance costs annually," introduced an expert from Luculent.
Relying on the powerful data - analysis capabilities and intelligent algorithms of AI, the system integrates multi - dimensional perception data such as vibration, temperature, current, and acoustic - texture. Through multi - modal diagnostic algorithms such as AI trend analysis and spectrum analysis, it can keenly capture the degradation and abnormalities of the main components of equipment such as fans, pumps, belt conveyors, motors, and reducers, accurately locate the source of problems, and give handling suggestions. At present, the system covers all the large - scale key equipment in the production and production - support systems of coal mines, has established more than 2,000 fault - diagnosis models, and the accuracy rate of fault root - cause location has exceeded 95.3%.
"This 'new colleague' is so 'intelligent'! It can directly tell us where the problem is and how to repair it, and even arrange the spare - part list clearly!" said the captain of the operation team of a subordinate coal mine of this unit. "Intelligent construction is not a 'cosmetic measure' but a real 'hard strength' that truly guards the'safety' and 'efficiency' of coal production."
*Original title: Diagnosing Coal - mining Equipment. This AI Technology of a Nanjing - based Enterprise is at "Internationally Leading Level"