Luculent safety management system is the one designed to instruct and assist the enterprises in improving the safety management level and intrinsic safety, which is developed by Luculent under the national guideline of “safety first, prevention highlighted and comprehensive control”; by following the safety production laws, regulations and standards and the common mode of corporate safety, the system takes the file, responsibility, process and field management in addition to the knowledge and skill improvement by use of information measures and current technology methods to fulfill safe production accountability and safety management regulations and operation practice, troubleshoot and control potential risks and monitor the major danger sources; moreover, the system can set up the preventive system and standardize the production acts so that the production procedures comply with the relevant laws, regulations, norms and specifications of safe production and personnel, machine, materials, laws, cycle and tests stay under sound production status. In addition, this system can be widely used in the production manufacturers in the fields of power generation, dangerous chemicals, building construction and coal mining etc.
The safety management system is a system with safety management as its core with PDCA Deming circle as the design conception, which takes goal management, agency and duties, safe production input, regulations, risk management, educational training, safe appliance, work safety, occupational health, troubleshooting and control of hidden danger, emergency control and accident management as core modules and integrates industrial feature management such as double-measure and double-ticket management in the power generation industry to shape a system highlighting the industrial features; in addition, this system works with the safe production standardization evaluation, management appraisal and other system management elements to make up the management systems such as safe production standardization system, HSE system, prediction and pre-warning indicator system; moreover, this system can combine the current technology measures such as mobile application, access control system, video system and positioning system etc. to grow in the intrinsic safety direction from the pure software to the combination of software and hardware and better its usable and controllable effects.
Smooth communication and unimpeded information flow
Safety management is human-oriented to control the unsafe human behaviors, unsafe equipment status and management defects, taking such control as the main management measures, management goals of each grassroots unit and even the key points requiring corporate attention and supervision. Therefore, it is necessary to master the overall sources and process for effective monitoring. And such management requires timely and effective communication upon the issuance of corporate policies and requirements and the fulfillment of its norms and regulations, while the safety monitoring over the production and operation process of the affiliated units also requires information feedback so that the company can exactly master the safety management essence.
Clear rights and responsibilities with visual and transparent features
As safe production accountability is very important, the system can identify the key control points among all departments and posts and define the safety responsibilities on the principle of “personal accountability” and “production responsibility linked to safety” so as to clear the post duties on the information platform and support the goals, production and operation business at each level; and with the management system and mode of clear duties, the results can accurately reflect the actual business implementation to ensure clear rights and responsibilities as well as impartial, objective and transparent performances.
Traceability and supports for making decisions
Based on the guideline and principle of “big data, first centralization ahead of analyzing, constant correction and adjustment for the problem discovered”, the safety management system establishes a uniform data center and centralizes business data such as safety indicators, agency and staff management, safe production input and potential risk inspection to fully excavate and analyze data with the OLAP and other data excavation technology and conduct professional, performance, norm compliance and problem analyses for goals, staff training, accidents, risk rectification and other business by different key points, levels and dimensions of management; moreover, it constructs the decision making and analyzing system in the management mode which is boosted by the problems discovered.
Knowledge and experience accumulation
The safety management system shapes the knowledge bases of safety, accidents and cases, potential risks, laws and regulations, risks etc. during the control so as to support sustainable development of safety management in the company.
Goal management: It can stipulate the safety goals for the organization at each level and make inspection records and inquiries related to safety goal completion.
Agency and duties: For corporate safety management, the leadership agency, the management network and the post duties maintenance visually reflect the corporate investment in organization and staff input, while it is required to define the safety duties of each post. And the meeting minutes and resolutions are implemented through the safety meeting management.
Safe production input: It is used to register, maintain, inquire and statistically analyze the corporate input in safe production.
Regulations: It realizes the basic management information entries, attachment upload, maintenance and download and enquiry of files such as safety laws, regulations and norms, management regulations, job specifications.
Risk control: The system supports identification and registration of the danger source at the grassroots units as well as risk evaluation with the LECD and other methods, so it can separately summarize, identify, evaluate and shape the danger source identification and evaluation lists for each unit above the grassroots level and support stipulation of risk control measures; and as the list of danger sources can be integrated into the risk library and be called by the procedure such as dangerous work, the risks can be controlled with the fulfillment measures. Therefore, the system supports special management for major danger sources.
Educational training: It can register and enquire the planning and implementation of safety education or training, track the training plan implementation and validly control qualification of safety management, special workers and special equipment operators, supporting the three-level safety education of new employees, job transfer, job restoration and “four new points” training management.
Safety appliance: The system supports safety appliance registration, regular calibration, routine inspection management to prevent, control and alleviate accidents etc. and reminds the operators ahead of safety appliance expiration.
Job safety: For the electric power industry and the dangerous jobs, such as hot work, hoisting, open circuit, ground breaking, high-place operation and limited space work, the system can be used to apply for work permits at electric power, thermal machinery, thermal control etc., get approval, permit, risk identification and control measure implementation verification, control the hi-risk work processes and ensure valid fulfillment of field measures.
Occupational health: The system can register, enquire and statistically analyze the special management of occupational health such as occupational disease dangerous factor, such factor detection, occupational physical examination and employees’ health surveillance archives, and remind the operators ahead of the routine work expiration. The system can be used to analyze the tendency of occupational disease danger factors or occupational health status etc.
Potential risk troubleshooting and control: The system can check plans, notices and records and control the potential risks to find hidden dangers and control the loop management process; and it can check and analyze the potential risks based on its data accumulated so as to support decisions made for special and key control items.
Emergency management: The emergency rescue and management refers to control at the aspects of emergency plan, drill, organization, resource and event. And the emergency management is used to enhance the corporate emergency response and capability, so the company can avoid more serious effects incurred by the accidents and minimize the consequential loss to recover the normal operation as soon as possible. The emergency management system is one specially used for accidents with a large coverage. And such system is established to issue, maintain and manage the emergency plan system information, exercise the drill plans and implement the inspection plan of emergency materials for the relevant resource reliability.
Accident management: Through accident registration, accident investigation and settlement and flash report, the system can realize the loop control of safety accidents. The system handles different classes of accidents in accordance with the “four musts” principle of accident and event processing so that the accident units can fulfill various anti-accident measures carefully to further prevent occurrences.
System presentation: The applications based on function modules control the statistical analysis, traceability enquiry, operation monitoring and document library etc. related to system data.
Applicable industry: Upon absorption of industrial management, it can shape the industrial safety management system through the applicable expansion, highlighting direction and industrial features.
Hardware expansion: Safety management can realize convenient application and effective control about business in combination of the current technology measures such as mobile applications, access control system, video system, RFID technology, 2-dimension code lock and positioning system.
Xuzhou China United Cement Corporation is a backbone company under China United Cement Group and a large cement manufacturer strongly supported in Xuzhou. The company has two 10,000T/D extra large cement clinker production lines at present equipped with 18MW thermal power generation sets and such lines belong to the production lines at the largest scale, which have the advanced equipment with the annual design yields of clinker 7.2 million tons and several cement varieties 4 million tones. Xuzhou China United Cement Corporation is the cement and clinker production base with the largest line scale invested in by China Building Material Group.
The large intelligent safe production management system of Xuzhou China United Cement Corporation is designed in accordance with intensive, normalized, standard, lean and digital conceptions. It integrates thirteen safe standard elements including safety goals, agency and duties, safe production investment, laws, regulations and safety system, education training, production equipment, work safety, potential risk inspection and control, major danger source monitoring, occupational health management, emergency rescue, accident handling, performance evaluation and constant improvement to embody safe standard system construction in the information system; moreover, it utilizes efficient management tools including indicators, budgets and performance management so as to communicate information of safe production management at different levels.